Novedades

Film / Sugar Coating Equipments

Is widely acknowledged as delivering highly efficient coating process. It is suitable for use in pharmaceutical industry and aplicable for food, agricultural and allied industries, series, encompasses system operating on the laboratory scale up to production, capacities ranging from 2 kg to 400 kg.

Has been developed to ensure rapid and effective drying of sprayed core materials and hence favorable coating results and optimal processing times.

The system comes completely to perform coating operation. COntrol system range stretched from manual control system up to fully automated processing. Explosion-proof version, advanced accessories and validation services are available upon request.

Sugar coating system could also be supplied as dedicated unit or appended to the Firlm Coating System for versatility

Theory of Operation

Coating pan is constructed with perforated stainless steel drum. The pan rotates on its horizontal axes. The pan is equipped with built-in baffles that along with the rotation of the pan, promote uniform coating and prevent the core materials from sticking together during the coating process.

The core materials are coated by the spray distribution system. The spray suspensions are sprayed continuously onto the core materials, pre-warmed as they rotate in the coating pan. The volume and temperature of the inlet air are harmonized with the spraying speed to ensure that the core materials remain at a stable temperature throughout the spraying process. The preconditioned inlet air circulated through the pan dries the coated tablets and subsequently exhausted through filter and duct.

Benefit

  • cGMP Compliance
  • Superior and Uniform coating quality
  • Substantial coating tiem reduction
  • Saving coating solutions up to 25%
  • Easy to operate, clean and maintenance
  • Safe and clean working environment

Application

  • Pharmaceuticals: Film Coating, Enteric Coating, Sugar Coating
  • Food: Health and Herbal Food
  • Agricultural: Seed (Nutrient coat or insect protection coat

Standard Features

  • Coating pan and all contact parts made of stainless steel SUS AISI 304 or SUS AISI 316
  • Inlet Air Handling Unit with Pre-Filter and Medium filter
  • Non-Explosion proof Inlet Air and Exhaust Air motors
  • Explosion proof Pan driving motor
  • Electric or Steam Heating element
  • Non-explosion proof control Push button type
  • Exhaust Air Handling Unit / Dust Collector
  • Electric control Peristaltic pump
  • Pneumatic control spray gun(s)
  • Coating solution holding tank with pneumatic stirrer
  • Semi-Automatic Control with Safety equipments

Specification

 

FC 15"(Lab) FC 25" FC 32" FC 37" FC 43" FC 49" FC 55" FC 61"
Capacity (kg) 2-5 12-15 30-50 60-100 90-140 150-180 200-300 300-400
Pan Driving EEx-e (kW) 0.25 0.75 0.75 1.1 1.5 1.5 2.2 4
Pan Diameter (mm) 380 640 810 940 1100 1250 1400 1500
Pan Width (mm) 700 780 980 1110 1450 1500 1800 2130
Pan Length (mm) 750 940 1160 1300 1780 2000 2100 2200
Pan Height (mm) 1500 1480 1770 1915 2000 2100 2300 2480

Option (upon request)

  • Explosion-proof system
  • Special inlet air and exhaust air filter requeriments
  • Dehumidifier (Chilled water type or Refrigerant Type)
  • Adjustable Speed Inlet Air blower and Exhaust Air blower
  • Dust Collector using Cartridge Filters with Reverse Pulse Jet
  • Auomatic Control System with Touchscreen and Programmable Logic Controller
  • Paper or Paperless recorder
  • Special Charging and Discharging Device
  • Automatic Discharging System
  • Washing in place (WIP) / Cleaning in place (CIP) system
  • Sugar Coating Equipments
  • Validation Document: Factory Acceptant test (FAT), Installation Qualification (IQ), Operation Qualification (OQ)

Tablet Loading Chute

Washing In Place (WIP) System